Stator coil windings

Based on your order, we produce all kinds of coils for stator windings of AC motors and generators, traction electric motors, armature and wave coils, stator coils for the electric motors up to 18 kV. Rem&Coil is a leading Russian manufacturer of stator coils for electric motors. We rightfully enjoy an impeccable reputation of reliable partners all over the world who are able to fulfill any order quickly. Our stator coils meet the most stringent requirements of reliability, durability, efficiency and are used in all industrial sectors. Call us or leave a request on the website, and we will promptly start working on your task.

Секции статора
секция обмотки статора
секции статора электродвигателей
статорная обмотка двигателя
статорная обмотка двигателя
обмотки статора и ротора
катушка статора электродвигателя
обмотка статора электродвигателя
катушка электродвигателя
производство секций статора
система обмотки статора
двигатель обмотки статора
обмотка статора асинхронного двигателя
обмотка статора трехфазного асинхронного двигателя
статорная обмотка
Изготовление обмоток статоров
обмоток статоров и роторов
обмотка статора генератора
катушка статора
изготовление катушек статора
обмотка статора
секция обмотки статора
секции статора электродвигателей
статорная обмотка двигателя
обмотка статора электродвигателя
катушка статора электродвигателя
катушка электродвигателя
производство секций статора
система обмотки статора
двигатель обмотки статора
обмотка статора асинхронного двигателя
Секции статора
обмотка статора трехфазного асинхронного двигателя
статорная обмотка
Изготовление обмоток статоров
статорная обмотка
Изготовление обмоток статоров
обмоток статоров и роторов
обмотка статора генератора
катушка статора
обмотка статора

Why our production of stator coils is the best?


  • Perfect geometry – ease, speed and quality of installation

  • Ultra-reliable insulation system and 100% quality control at all stages – ensuring trouble-free operation of your motor

  • Copper wire of M0 and M00 grades in accordance with GOST (all-Union State Standard) 859-2014 (purity 99.9999) – reduced losses, increased efficiency of an electric motor

  • Global delivery from 14 days: implementation of your projects of any urgency

  • Our technical office support: confidence at all stages of cooperation

  • Stator coil winding manufacturing of any heating class: for every task you need

  • Transparent pricing: forming trusting relationships with our partners

  • Fully-automated manufacturing of stator coils – a guarantee of your order fulfillment to produce high-quality stator coils within the specified time frame, 0.001% defect in 15 years

Why is it profitable for you to work with us?

ИДЕАЛЬНАЯ ГЕОМЕТРИЯ
простота, скорость и качества укладки
СВЕРХНАДЕЖНАЯ СИСТЕМА ИЗОЛЯЦИИ И 100% КОНТРОЛЬ КАЧЕСТВА НА ВСЕХ ЭТАПАХ
обеспечение бесперебойной работы вашего двигателя
ПРОВОД ИЗ МЕДИ МАРОК М0 и М00 В СООТВЕТСТВИИ С ГОСТ 859-2014
(чистота 99.9999) – уменьшение потерь, увеличение эффективности электрической машины
ПОСТАВКА ОТ 14 ДНЕЙ В ЛЮБУЮ ТОЧКУ МИРА:
реализация ваших проектов любой срочности
ПОДДЕРЖКА НАШЕГО ТЕХНИЧЕСКОГО ОТДЕЛА:
уверенность на всех этапах сотрудничества
ПРОИЗВОДСТВО СЕКЦИЙ ЛЮБОГО КЛАССА НАГРЕВОСТОЙКОСТИ:
для решения любой вашей задачи
ПРОЗРАЧНОЕ ЦЕНООБРАЗОВАНИЕ:
формирование доверительных отношений с нашими партнерами Полная автоматизация процесса изготовления катушек – гарантия выполнения вашего заказа качественно и в указанные сроки, 0,001% брака за 15 лет.
ПОЛНАЯ АВТОМАТИЗАЦИЯ ПРОЦЕССА ИЗГОТОВЛЕНИЯ КАТУШЕК -
гарантия выполнения вашего заказа качественно и в указанные сроки, 0,001% брака за 15 лет.

Rem&Coil in numbers

100
graduated employees
25
pieces of technical equipment for coils manufacturing
200 000
coils per year
500
customers have been ordered from us at least once
>3000 pcs.
base of electric motors
40 countries
around the world use our products

Technical capabilities

  • A stator coil, geometrical parameters.

    The maximum length of a formed coil – 3500 mm
    The maximum length of a coil straight part – 2000 mm
    The maximum slot angle 180°
    The minimum size of the slot part cross-section 5,0х12,0 mm
    The maximum size of the slot part cross-section 35,0х70,0 mm
  • Rated voltage.

    380V - 13800V
  • Heating classes of insulation.

    Coils for high-voltage electric motors – F (155°C), H (180°C).
    Coils for low-voltage electric motors – F (155°C), H (180°C).
    Coils for traction motors– H (180°C), С (200°C).
  • Variations of coil insulation design.

    Resin Rich – the hot pressing technology.
    VPI – the vacuum pressure impregnation technology.
    The type of coil insulation can be adjusted according to customer requirements.
  • Electrical tests of stator and rotor windings.

    Electrical tests are carried out with specialized devices:
    AID-700Mb Schleich MTC2-40kV, Parma Tensor-2 and others.
    Measurement of coil insulation resistance to direct current.
    Coils insulation resistance measurement of a motor´s stator winding.
    Testing of groundwall insulation with AC voltage of industrial frequency in accordance with RD 34.45-51.300-97. The maximum test voltage – 50 kV.
    Testing of groundwall insulation with DC voltage. The maximum test voltage – 70 kV.
    Testing of interturn insulation by pulse voltage according to IEEE 522, RD 34.45-51.300-97. The maximum test voltage – 40 kV.
    Dielectric loss angle tangent measurement according to IEEE 286 and EN50209.

    The range of electrical tests and test voltages can be adjusted according to the requirements of the customer's design documentation.

Materials used for stator coils manufacturing.

  • Winding wires:
  • Dielectric insulating tapes for the Resin Rich technology:
  • Dielectric insulating tapes for the VPI technology :
  • Protective tapes:
PMS, PPLS – rectangular cross-section copper wire with mica tape insulation. Breakdown voltage up to 7000 V. Used for the production of stator winding systems for high-voltage electric motors. Heating class – F (155°C).
PSDK, PSDT – rectangular cross-section copper wire with insulation based on glass filaments impregnated with specialized varnishes. Breakdown voltage up to 500V. Used for the production of coils for low-voltage electric motors. Heating class – F (155°C), H (180°C).
PEEIP – rectangular cross-section copper wire with insulation based on electrical insulating enamels. Breakdown voltage up to 2000V. Used for the production of stator coils for low-voltage electric motors. Heating class – F (155°C), H (180°C).
PPIPK – rectangular cross-section copper wire with polyimide-fluoroplastic film insulation. Breakdown voltage up to 8000V. Used for the production of stator coils for generators in traction motors. Heating class – H (180°C).
PPIPKS – rectangular cross-section copper wire with corona-resistant polyimide-fluoroplastic film insulation. Breakdown voltage up to 10000V. Used for the production of stator coils for traction motors. Heating class – H (180°C).
Elmicatherm 524019 – mica tape consisting of PET film, mica paper, glass substrate. Mica content – not less than 40%. Applied for the production of stator coils for electric motors with a rated voltage not exceeding 10 kV. Heating class – F (155°C).
Elmicatherm 52409 – mica tape consisting of mica paper and glass substrate. Mica content – not less than 50%. Applied for the production of stator coils for electric motors with a rated voltage over 10 kV. Heating class – F (155°C).
Elmicatherm 529029- mica tape consisting of polyimide film, mica paper and glass substrate. Mica content – not less than 35%. Applied for the stator coils production of an asynchronous motor for traction motors. Heating class – Н (180°C).
Elmicatherm 525029 - mica tape consisting of polyimide film, mica paper and glass substrate. Mica content – not less than 35%. Applied for the stator coils production of a 3-phase asynchronous motor for traction motors. Heating class – С (200°C).
Elmicapor 523119 - mica tape consisting of PET film, mica paper, glass substrate. Mica content – not less than 60%. Applied for the production of coils for electric motors with a rated voltage not exceeding 6 kV. Heating class – F (155°C).
Elmicapor 523199 - mica tape consisting of mica paper and glass substrate. Mica content – not less than 50%. Applied for the production of coils for electric motors with a rated voltage not exceeding 6 kV. Heating class – F (155°C).
Elmicapor 53319 - mica tape consisting of mica paper and glass substrate. Mica content – not less than 80%. Applied for the production of coils for electric motors with a rated voltage not exceeding 10 kV. Heating class – F (155°C).
Elmicapor 525029 - mica tape consisting of polyimide film, mica paper and glass substrate. Mica content – not less than 35%. Applied for the production of coils for traction motors. Heating class – С (200°C).
Fiberglass tape LES – is designed to protect the groundwall insulation against mechanical impact. Epoflex 219.61-10 – is designed to protect the groundwall insulation from negative environmental effects. It is applied to the frontal parts of coils.
Epoflex 324.03 – is designed to protect the groundwall insulation from negative environmental effects. It is applied to the frontal parts of coils.
LPP-400 – is designed to protect the groundwall insulation against the effects of external partial discharges in the slot parts.
EGSB 2969/2709 – is designed to protect the groundwall insulation against the effects of external partial discharges in the frontal parts.
engine types

The most common engines

Electric motors

  • A4 electric motors

    Sections statora A4-400HK-4M (A4-12-32-4) 400 kt
    Sections statora A4-400H-4M (A4-12-41-4) 500 kt
    Sections statora A4-400Y-4M (A4-12-52-4 630 kt
    Sections statora A4-450h-4M (A4-13-46-4 800 kt
    Sections statora A4-450Y-4M (A4-13-59-4) 1000 kt
    Sections A4-355-4 < br> Sections statora A4-400Y-6
    Sections statora A4-400Y-8
    Sections statora A4-400Y-10
    Sections A4-400H-4 < br> Sections statora A4-400X-6
    Sections A4-400H-8 < br> Sections stator 4-400H-10
    Sections A4-400HK-6 < br> Sections A4-450U-4 < br> Sections statora A4-450Y-6
    Sections stator A4-450Y-8
    Sections stator A4-450Y-10
    Sections statora A4-450Y-12
    Sections statora A4-450YK-8 < br> Sections statora A4-450h-4 < br> Sections statora A4-450h-6 < br> Sections statora A4-450h-10
    Sections statora A4-450h-12
    Sections statora A4-85/43-4 < br> Sections statora A4-85/49-4 < br> Sections statora A4-85/50-6
    Sections statora A4-85/54-6
    Sections A4-85/62-8
  • DAZO electric motors

    Sections statora DAZO4-400HK-4M 315 kvt
    Sections statora DAZO4-400H-4M (DAZO4-12-41-4) 400 kt
    Sections statora DAZO4-400Y-4M (DAZO4-12-55-4) 500 kt
    Sections statora DAZO4-450h-4m (DAZO4-13-50-4 630 kt
    Sections statora DAZO4-450Y-4m (DAZO4-13-62-4 800 kt
    Sections statora Dazo 1916-8 / 10
    The statora Dazo Sections-12-36-4 320 kvt
    The statora Dazo Sections-12-41-4 400 kvt
    The statora Dazo Sections-12-55-4 450 kvt
    The statora Dazo Sections-12-55-4 500 kvt
    The statora Dazo Sections-12-55-6 320 kvt
    The statora Dazo Sections-12-55-8 250 kvt
    The statora Dazo Sections-12-55-10 200 kvt
    The statora Dazo sections-13-42-8 320 kvt
    The statora Dazo sections-13-42-10 250 kvt
    The statora Dazo sections-13-50-4 630 kvt
    The statora Dazo sections-13-55-6 400 kvt
    The statora Dazo sections-13-55-6 450 kvt
    The statora Dazo sections-13-55-6 500 kvt
    The statora Dazo sections-13-55-8 400 kvt
    The statora Dazo sections-13-55-10 320 kvt
    The statora Dazo sections-13-55-12 200 kvt
    The statora Dazo sections-13-62-4 800 kvt
    Stat
  • Electric motors A12 and A13

    Sections statora A12-32-4 400 kvt
    Sections statora A12-41-4 500 kvt
    Sections statora A12-52-4 630 kvt
    Sections statora A13-46-4 800 kvt
    Sections statora A13-59-4 1000 kvt
  • AZ electric motors

    Sections az12-32-4 400 kvt
    Sections az12-41-4 500 kvt
    Sections az12-52-4 630 kvt
    Sections az13-46-4 800 kvt
    Sections az13-59-4 1000 kvt
  • AC electric motors

    Sections AK12-32-4 400 kvt
    Sections AK12-41-4 500 kvt
    Sections AK12-52-4 630 kvt
    Sections AK13-46-4 800 kvt
    Sections AK13-59-4 1000 kvt
  • AKZ electric motors

    Stator sections 4AZM-315/6000 UHL4 315 kW
    Stator sections 4ARM-315/6000 UHL4 315 kW
  • ATD4 electric motors

    Sections AKZ12-32-4 400 kvt
    Sections AKZ12-41-4 500 kvt
    Sections AKZ12-52-4 630 kvt
    Sections AKZ13-46-4 800 kvt
    Sections AKZ13-59-4 1000 kvt
  • ATD4 type 4AZM electric motors

    Stator sections 4AZM-315/6000 UHL4 315 kW
    Stator sections 4ARM-315/6000 UHL4 315 kW
  • Electric motors ADO, 2ADO,
    2ADO-S, 2ADOT, ADOT, ADOSH

    Stator sections 4AZM-400/6000 UHL4 400 kW
    Stator sections 4AZM-500/6000 UHL4 500 kW
  • ACN2 electric motors

    Stator sections 2ADO-315-6000 315 kW
  • Electric motors AOK, AOK4, AOK2

    Sections AREC2-18-43-12MUCHL4 1600 kt
    Sections AREC2-18-53-12MUKHL4 2000 kt
    Sections AREC2-18-36-16MUHL4 800 kt
    Sections AREC2-18-43-16MUCHL4 1000 kt
    Sections AREC2-18-53-16MUHL4 1250 KV
  • DAF3 electric motors

    Battery stator sections-12-39- 6U2 315 kW
    Stator sections 4AOKB-450X-6UHL2 315 kW
    Battery stator sections-13-62- 8UHL2 560 kW
  • Electric motors AKS, AX3

    DAFZ Stator Sections-4000-6- 750UHL4 4000 kW
    DAFZ Stator Sections-16-94- 8UHL4 5000 kW
  • Electric motors SDN, SDNZ, SDSZ

    AKS stator sections-3150-6- 500U2 3150 kW
  • SDZ-2 electric motors

    Sections statora SDSS-17-64-6UKL4 4000 kt
    Sections STATORA Sdn-15-64-6T4 2500 kt
    Sections statora SDNZ2-19-104-10KL4 8000kvt
  • Electric motors SDNZ2, SDM

    SD3 Stator Sections-2-250- 1500UZ 250 kW
    SDZ Stator Sections-2-630- 1500UZ 630 kW
    SD3 Stator Sections-2-800- 1500UZ 800 kW
    SD3 Stator Sections-2-1250- 1500UZ 1250 kW
    SDZ Stator Sections-2-315- 1000UZ 315 kW

Generators

  • GHS Generators

    The stator winding section of the SGS generator-14-100- 6U2, 2500 kW, 6300 V, 1000 rpm
  • SGDB Generators

    The stator winding section of the generator SGDB-143/46-4, 1000 kW, 6300 V, 1500 rpm
  • SGZ Generators

    The stator winding section of the SGZ generator-99-10- 12A, 320 kW, 6300 V, 500 rpm
    The stator winding section of the SGZ generator-99-10- 12A, 320 kW, 6300 V, 500 rpm
    The stator winding section of the SGZ generator-66-10- 6A, 700 kW, 6300 V, 1000 rpm
  • SGG Generators

    Stator winding section of the SGG generator-99-8- 10A, 350 kW, 6300 V, 600 rpm
  • SRS Generators

    SRS Generator Stator Winding Section-99-10- 8A, 575 kW, 6300 V, 750 rpm
  • SG Generators

    The stator winding section of the SG generator-13-52-6 , 800 kW, 6300 V, 1000 rpm
    The stator winding section of the generator SG-560-1000, 448 kW, 6300 V, 1000 rpm
    The stator winding section of the generator SG-780-1000, 624 kW, 6300 V, 1000 rpm
    The stator winding section of the generator SG-650-1000, 520 kW, 6300 V, 1000 rpm
    The stator winding section of the generator SG-570-1000, 456 kW, 6300 V, 1000 rpm
    The stator winding section of the generator SG-480-1000, 384 kW, 6300 V, 1000 rpm
  • GSG Generators

    The stator winding section of the GSG generator-12-46- 8A, 320 kW, 6300 V, 750 rpm
    The stator winding section of the GSG generator-85-9- 6A, 360 kW, 6300 V, 1000 rpm

DC electric motors

  • 2GPE electric motors

    Stator winding section 2GPE-85-36; 1000 kW; 900 V; 1000 rpm
  • Electric motors W

    Stator winding section VT-450-3000; 250 kW; 200 V; 3000 rpm
  • GP electric motors

    GP-311 stator winding section; 2000 kW; 465 V; 750 rpm
  • GPS electric motors

    GPS stator winding section-2000/1000; 1010/4380 kW; 750 V; 993/974 rpm
  • Electric motors D

    Stator winding section D-809B; 90 kW; 440 V; 1500 rpm
  • DC electric motors

    DC-8B stator winding section; 208 kW; 825 V; 580 rpm
  • DPV electric motors

    Stator winding section DPV-52; 60 kW; 305 V; 1230 rpm
  • DPE electric motors

    Stator winding section DPE-52; 54 kW; 395 V; 1230 rpm
    Stator winding section DPE-82; 175 kW; 465 V; 740 rpm
  • Electric motors DE

    Stator winding section DE-810; 55 kW; 440 V; 510 rpm
    Stator winding section DE-814; 110 kW; 220 V; 460 rpm
    Stator winding section DE-816; 150 kW; 440 V; 450 rpm
    Stator winding section DE-818; 185 kW; 220 V; 410 rpm
  • Electric motors DEV

    Stator winding section DEV-812; 100 kW; 305 V; 750 rpm
  • MPE electric motors

    Stator winding section MPE-90/1000; 90 kW; 370 V; 1000 rpm
    Stator winding section MPE-400/900; 400 kW; 440 V; 900 rpm
    Stator winding section MPE-450/900; 450 kW; 440 V; 900 rpm
    Stator winding section MPE-1000/630; 1000 kW; 600 V; 630 rpm
  • Electric motors P2

    Stator winding section P2-800/176-8; 1150 kW; 580 V; 250/450 rpm
  • PG electric motors

    Stator winding section PG-133-4K; 185 kW; 220 V; 750 rpm
  • PE electric motors

    Stator winding section PE-162-6K; 680 kW 375 V; 750 rpm
    Stator winding section PE-174-7K; 1600 kW; 750 V; 1000 rpm
  • Electric motors of PEM

    Stator winding section PEM-400; 45 kW; 375 V; 1500 rpm
  • Electric motors E

    Stator winding section E-023; 44 kW; 300 V; 1750 rpm
  • Electric motors ED

    Stator winding section ED-118A; 305 kW; 463 V; 585 rpm
  • Electric motors of EDP

    Stator winding section EDP-600; 600 kW; 830 V; 910 rpm
    Stator winding section EDP-800; 800 kW; 850 V; 570 rpm
  • Electric motors EC

    Stator winding section EK-590; 590 kW; 830 V; 910 rpm

Stages of production

1
3D modeling
We create a drawing according to the technical specifications of a customer.
2
Winding of copper wire
Ensure a tight winding of the highest quality wire and a uniform coil column.
3
Insulation
We find an insulation system compatible with your type of coils.
Low-voltage system - up to 1kV
VPI - up to 10kV
Resin Rich - up to 18kV
Resin Rich/ VPI hybrid
4
Pre-forming
We pre-stretch the coils into a trapezoidal shape and set the exact radius of a coil head.
5
Forming
We form a coil into a 'boat' shape and create its perfect geometry.
6
Pressing
We perform hot pressing (for B-stage tape coils) to ensure that a coil is heated evenly over the entire straight part.
7
Testing
We undergo numerous tests on SCHLEICH and Baker systems, as well as manually by our QCD staff.
8
Packaging
We pack your order in a cardboard or wooden box for the most convenient shipping mode of transport.

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